Induction Forging (nrog duab, yeeb yaj duab, daim ntawv thov)

Induction forging yog dab tsi?

Lub hauv paus ntsiab lus tseem ceeb ntawm induction forging rauv yog hloov lub zog zaus 50HZ AC mus rau nruab nrab zaus (300HZ-20khz). Peb-theem alternating tam sim no yog rectified rau hauv ncaj qha tam sim no, ces cov ncaj tam sim no hloov mus rau hauv adjustable intermediate zaus tam sim no los ntawm ib tug zaus hloov dua siab tshiab ntaus ntawv, thiab lub intermediate zaus alternating tam sim no ntws los ntawm lub capacitor thiab induction coil, tsim ntom magnetic teb kab nyob rau hauv lub induction coil, thiab txiav cov khoom siv hlau uas muab tso rau hauv induction coil, tsim kom muaj qhov loj eddy tam sim no hauv cov khoom siv hlau, uas kuj muaj qee yam khoom ntawm qhov nruab nrab zaus tam sim no. Qhov ntawd yog cov cua sov uas tsim los ntawm kev ntws ntawm cov hlau nws tus kheej dawb electrons los ntawm lub cev hlau resistive.

Dab tsi yog cov Cheebtsam ntawm Induction Forging Rauv?

Induction forging cua sov hluav taws xob cua sov ntau lawm kab feem ntau muaj plaub ntu hauv qab no:

Automatic feeding device: Nws yog tsim los ntawm lub platform cia, tig khib, thiab feeder.
Medium zaus induction forging rauv: Nws yog tsim los ntawm nruab nrab zaus induction cua sov fais fab mov, induction rhaub, capacitor txee, thiab ncej.
Automatic blanking ntaus ntawv: feem ntau yog tsim los ntawm blanking punch thiab blanking ua ke pwm.
Hluav taws xob: Feem ntau yog tsim los ntawm infrared ntsuas kub ntsuas, zaus hloov dua siab tshiab regulating ntaus ntawv, thiab lwm yam tswj circuits.

Cov khoom siv hluav taws xob induction forging rauv taws xob , qhov system induction forging tiav yog tsim los ntawm: lub zog hluav taws xob nruab nrab zaus induction cua sov, lub txee capacitance, induction forging inductor, khib pub mis tsis siv neeg, khib unloading, thiab txee tswj.

Lub zog fais fab induction forging nruab nrab zaus siv cov qauv tsim sib cais, lub txee fais fab yog GGD tus qauv txee. Kev tsim qauv me me ntawm lub txee capacitance thiab inductor txhim kho kev ua kom sov zoo dua. Kev tswj hwm qhov deb ntawm lub inductor thiab lub nplhaib cua sov ua rau lub sijhawm luv luv ntawm cov pas nrig kub liab hauv huab cua, txo cov tawv nqaij oxide ntawm tus pas nrig, thiab txo kev siv hluav taws xob. Raws li cov txheej txheem teeb tsa los ntawm tus neeg siv, qhov ceev ntawm lub tshuab kis tau raug tswj hwm. Thaum tsis muaj workpiece hauv inductor, lub kaw lus tswj tsis siv neeg txo qis lub zog tso zis ntawm lub zog nruab nrab zaus induction forging fais fab mov. Thaum lub workpiece nkag mus rau hauv inductor, lub kaw lus tswj tsis siv neeg nce lub zog tso zis ntawm lub zog nruab nrab zaus induction cua sov fais fab mov.

Dab tsi yog Induction Forging Application Fields?

Induction cua sov forging, raws li ib qho kev kawm tshiab, tau siv nyob rau hauv 30 xyoo dhau los. Niaj hnub no lub zog tsis txaus, nws qhov tseem ceeb tshwj xeeb yog qhov tseem ceeb, thev naus laus zis tau txhim kho sai, thiab kev siv ntau ntxiv. Induction cua sov tshuab tau tsim nyob rau hauv Suav teb txij li kev hloov kho thiab qhib, thiab nws daim ntawv thov kev cia siab tau zoo heev.

Induction forging cua sov: siv rau steel puag ncig steel, square steel, thiab steel phaj diathermy, thiab induction cua sov, Online induction cua sov, lub zos induction cua sov forging, online induction forging ntawm hlau cov ntaub ntawv (xws li precision forging ntawm zog, semi-shaft txuas rods, bearings, thiab lwm yam .), extrusion, kub dov, cua sov ua ntej shearing, txau cua sov, thermal los ua ke thiab tag nrho induction tempering, induction annealing, induction tempering ntawm cov ntaub ntawv hlau, thiab lwm yam.
Kev kho cua sov induction: feem ntau yog rau cov ncej (ncaj ncej, reducer ncej, camshaft, crankshaft, iav ncej, thiab lwm yam); Iav, lub tes tsho, nplhaib, disc, tshuab cuab yeej ntsia hlau, qhia kev tsheb nqaj hlau, dav hlau, lub taub hau pob, cov cuab yeej kho vajtse thiab lwm yam tshuab (tsheb, maus taus) qhov chaw ntawm qhov chaw induction cua sov thiab cov khoom siv hlau tag nrho induction quenching thiab tempering, annealing, tempering thiab yog li ntawd.

Vim li cas thiaj siv Induction Forging?

Thawj qhov yog kev siv hluav taws xob tsawg. Qhov ua tau zoo ntawm kev ua cua sov billet hauv cov cub tawg induction thiab cov cub tawg induction tuaj yeem ncav cuag 65% ~ 75%, thaum qhov ntawd hauv cov cub tawg nplaim taws thiab ntau yam cub tawg chamber tsuas yog li 30%.

Muab piv rau cov txheej txheem induction cua sov. Nws muaj qhov zoo ntawm kev tiv thaiv ib puag ncig, txuag hluav taws xob, kev ua haujlwm yooj yim thiab kev siv zog tsawg.
Piv nrog SCR yog tias, kev txuag hluav taws xob yog 10-30%, tsis muaj kev cuam tshuam rau lub zog hluav taws xob.
Piv nrog rau cov cua sov ua haujlwm, kev txuag hluav taws xob yog 50-60%.
Cov khoom muaj qhov zoo ntawm cov cua kub ceev induction, cov cua kub tsis sib xws, tsis muaj oxidation txheej, zoo zoo, thiab lwm yam.
Lub induction kauj yog insulated los ntawm ib tug transformer, uas muaj kev nyab xeeb heev.
Kev tiv thaiv ib puag ncig: tsis muaj kuab paug, suab nrov, thiab plua plav.
Strong adaptability: nws tuaj yeem ua kom sov workpiece ntawm cov duab sib txawv.
Cov khoom siv induction forging occupies ib cheeb tsam me me, tsawg dua ob square metres, yooj yim rau cov neeg siv khoom kom siv qhov chaw ntau lawm.

Yuav ua li cas xaiv qhov tsim nyog Induction Forging System?

Yuav ua li cas xaiv lub induction forging furnace , feem ntau yog los ntawm cov hauv qab no los xav txog:

Cov duab thiab qhov loj ntawm lub workpiece raug cua sov

Cov khoom loj loj, cov khoom siv bar, lossis cov khoom siv, yuav tsum xaiv cov khoom siv hluav taws xob loj, cov khoom siv hluav taws xob tsawg tsawg; Me me workpiece, yeeb nkab, phaj, iav, thiab lwm yam., xaiv lub induction cua sov tshuab nrog tsawg tus txheeb ze zog thiab siab zaus.

Qhov tob thiab cheeb tsam yuav tsum tau rhuab

Sib sib zog nqus induction cua sov qhov tob, cheeb tsam loj, tag nrho induction cua sov, yuav tsum xaiv lub hwj chim loj, tsawg zaus induction cua sov tshuab; Qhov tob cua sov qhov tob, qhov chaw me me, cov cua sov hauv zos, xaiv lub zog me me, siab zaus induction cua sov system.

Cua sov ceev

Yog hais tias lub cua sov ceev ceev, lub induction forging rauv nrog lub hwj chim loj thiab kuj yuav tsum tau xaiv.

Lub tshuab induction forging txuas ntxiv lub sijhawm ua haujlwm

Lub sij hawm ua hauj lwm tsis tu ncua yog ntev, kuj xaiv lub induction cua sov rauv nrog me ntsis loj zog.

Kev ncua deb ntawm induction kauj thiab lub tshuab

Kev sib txuas ntev, txawm tias yuav tsum siv cov dej-txias cable txuas, yuav tsum xaiv lub zog loj induction forging rauv.

Cov kev cai siv tshuab

Feem ntau hais lus, induction quenching, induction vuam, thiab lwm yam txheej txheem xaiv lub zog me me, cov khoom siv hluav taws xob ntau zaus induction. Induction annealing, Induction tempering, thiab lwm yam induction cua sov txheej txheem yuav tsum xaiv lub hwj chim loj, tsawg zaus induction cua sov khoom. Kub forging, liab blanking, smelting, thiab lwm yam., xav tau zoo zog diathermy nyhuv, ces yuav tsum tau xaiv lub induction cua sov tshuab nrog loj hwj chim thiab tsawg zaus.

Workpiece khoom ntawm induction cua sov

Cov khoom siv hlau nrog cov ntsiab lus siab melting yuav tsum xaiv cov khoom siv hluav taws xob siab induction cua sov, cov ntsiab lus melting tsawg yuav tsum xaiv cov tshuab hluav taws xob qis induction cua sov, tsis tshua muaj hluav taws xob yuav tsum xaiv cov cuab yeej siv hluav taws xob siab, thiab cov khoom siv hluav taws xob siab yuav tsum xaiv lub zog qis induction cua sov.

Lub neej yav tom ntej ntawm Induction Forging yog dab tsi?

Nrog rau txoj kev loj hlob ntawm kev lag luam xav tau, kev loj hlob ntawm tshuab induction cua sov qhia tau hais tias cov khoom siv hluav taws xob tau dhau los ua qhov muaj peev xwm loj nrog lub peev xwm loj ntawm hluav taws xob induction forging fais fab mov, thiab kev tswj simulation ntawm cov cuab yeej siv hluav taws xob tsim kho digitalization thiab tsis siv neeg tswj kev txawj ntse. Txoj kev loj hlob ntawm tshuab induction cua sov nthuav qhia cov yam ntxwv hauv qab no:
(1). Induction cua sov tshuab feem ntau muaj ntau zaus thiab muaj peev xwm loj
Lub thyristor feem ntau yog siv nyob rau hauv nruab nrab zaus induction cua sov fais fab mov. Lub suab nrov ntu feem ntau siv IGBT; Lub siab zaus band siv los ua SIT, thiab MOSFET fais fab mov yog tam sim no mas tsim. Cov khoom siv hluav taws xob siv IGBT kuj tau pib tshwm sim. Qhov kev xav tau rau cov khoom siv hluav taws xob ntau zaus induction cua sov muab yug rau cov khoom siv hluav taws xob tshiab uas nyob rau hauv lem txhawb kev loj hlob ntawm high zaus induction cua sov tshuab. Lub peev xwm loj induction cua sov, xws li kaum tawm megawatts, pua pua megawatts, tuaj yeem ua tiav.
(2). Induction cua sov tshuab nyiam mechanization, automation
Nyob rau hauv xyoo tas los no, nrog kev loj hlob sai ntawm mechatronics, khoos phis tawj, cov ntaub ntawv thiab kev tswj hwm, cov khoom siv automation, cov ntaub ntawv tshiab, thev naus laus zis tshiab, casting, forging thiab kev kho cua sov txheej txheem zoo li digital, meej. Cov kev xav tau tshwm sim hauv cov cua sov yog digital manufacturing hauv casting thiab forging txheej txheem, nrog rau cov khoom cua sov thiab melting; Casting thiab forging luv luv cov txheej txheem ntau lawm yuav tsum tau txo cov peev txheej pov tseg; Kev tsim cov castings loj thiab forgings yuav tsum muaj zog txuag; Cleaner ntau lawm nyob rau hauv kev tswj tsis siv neeg.

Yog li ntawd, cov khoom siv cua sov induction hauv nws cov yam ntxwv txuag hluav taws xob thiab kev tiv thaiv ib puag ncig, kev thov ua lag luam rau qhov loj, automation thiab kev tswj hwm ntawm kev coj ua ntse ntawm kev loj hlob.

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