Induction Thaum tshav kub kub kho (nrog duab, yeeb yaj duab, daim ntawv thov)

Dab tsi yog Induction Thaum tshav kub kub kho?

  Deg induction cua sov kho nyob rau hauv uas lub workpiece yog rhuab hauv zos los ntawm induction tam sim no. Txoj kev kho cua sov induction no feem ntau yog siv rau saum npoo induction hardening, hauv zos induction annealing lossis induction tempering, thiab qee zaum rau tag nrho induction hardening thiab tempering. Thaum xyoo 1930, Tebchaws Asmeskas thiab Soviet Union tau pib siv cov txheej txheem cua sov rau qhov chaw induction hardening. Nrog rau txoj kev loj hlob ntawm kev lag luam, induction cua sov thiab induction cua sov kho tshuab tau txhim kho thiab nws daim ntawv thov tau nthuav dav. 

Cov khoom siv cua sov induction thiab cov khoom siv kho cua sov induction feem ntau yog tsim los ntawm cov khoom siv hluav taws xob induction cua sov, tshuab quenching induction thiab induction inductor. Lub luag haujlwm tseem ceeb ntawm cov tshuab kho cua sov induction yog tso tawm cov hluav taws xob hloov pauv ntawm qhov zaus tsim nyog. Muaj ob hom khoom siv hluav taws xob tam sim no siab zaus: electron tube high frequency generator thiab SCR converter. Cov khoom siv hluav taws xob tam sim no nruab nrab zaus yog cov khoom siv hluav taws xob teeb tsa. Cov khoom siv hluav taws xob dav dav tsuas yog tso tawm qhov zaus ntawm tam sim no, qee cov khoom siv tuaj yeem hloov qhov zaus tam sim no, kuj tseem tuaj yeem siv ncaj qha 50 hz fais fab zaus tam sim no induction cua sov.

Vim li cas siv Ketchan Induction Thaum tshav kub kub kho khoom?

Ua ib lub tuam txhab tsim khoom siv kho cua sov induction hauv Suav teb, peb tau ua ntau txhiab txoj kev kho cua sov induction txij li thaum tsim los. Thiab qhov zoo ntawm lub tshuab kho cua sov induction yog raws li nram no:

  • Deg induction cua sov kho: Nto induction quenching ua rau cov khoom ua haujlwm muaj lub plhaub tawv thiab cov tub ntxhais tawv. Yog li ntawd, nws tuaj yeem hloov ib feem ntawm carburizing, induction hardening thiab tempering, thiab oxidation txheej txheem kom txuag tau cov alloying ntsiab ntawm cov khoom. Vim lub sij hawm cua sov, oxide nplai me me heev thiab deformation kuj me me.
  • Local induction cua sov kho: Nws tuaj yeem ua kom sov qhov chaw uas lub workpiece yuav tsum tau quenched, tshwj xeeb tshaj yog nyob rau hauv cov ntaub ntawv ntawm cov hlau nplaum conductors thiab siab zog densities.
  • Kev txuag hluav taws xob txuag hluav taws xob: nws lub zog noj thiab carburizing, oxidation, induction hardening, thiab tempering piv nrog ib tug zoo kom zoo dua, thaum lub quenching ib feem ntawm lub workpiece zoo thiab tag nrho cov zoo ntawm qhov ntau dua qhov sib txawv, nws qhov zoo kuj tseem ceeb dua. Kev kho cua sov induction feem ntau muaj tus nqi ntxiv.
  • Rapid induction cua sov kho: induction hardening cua sov lub sij hawm nyob rau hauv vib nas this, feem ntau nyob rau hauv 2 ~ 10s, lub voj voog ntau lawm kuj luv, tshwj xeeb tshaj yog nyob rau hauv kev siv tus kheej-tempering los yog random induction tempering, cov txheej txheem no zoo ib yam li cov txheej txheem machining. Rau lub hom phiaj no, cov khoom siv niaj hnub induction quenching tau teem rau hauv cov kab ntau lawm lossis kab tsis siv neeg.
  • Ntxuav induction cua sov kho: induction hardening kua siv rau induction quenching feem ntau yog dej los yog dej tov nrog additives. Thaum induction hardening, yuav luag tsis muaj roj pa luam yeeb thiab qhov chaw ua haujlwm zoo.
  • Yooj yim rau mechanization thiab automation: loj ntau lawm ntawm induction hardening qhov chaw, feem ntau nruab nrog kauj ruam noj, manipulator coj lub workpiece, thiab neeg hlau tswj sensors thiab lwm yam khoom siv los txo lub cev ua hauj lwm.

Yuav ua li cas xaiv qhov tsim nyog induction cua sov kev daws teeb meem?

Qhov kev xaiv ntawm kev kho cua sov induction yog cuam tshuam nrog qhov tob ntawm cov txheej cua sov uas xav tau los ntawm cov khoom ua haujlwm. Rau cov khoom ua haujlwm nrog cov txheej cua sov tob, yuav tsum xaiv lub tshuab cua sov induction zaus nruab nrab . Rau cov khoom ua haujlwm nrog cov txheej cua sov ntiav, yuav tsum xaiv lub tshuab cua sov induction zaus siab.

  Cov khoom siv hluav taws xob uas muaj qhov zaus tam sim no yuav tsum tau siv; Lwm yam kev xaiv rau kev xaiv lub hwj huam mov yog lub tshuab fais fab. Raws li cov cua sov saum npoo av nce, qhov induction cua sov kho tshuab lub zog yuav tsum tau nce raws li.

  Thaum cov cua sov saum npoo av loj dhau los yog qhov induction cua sov kho lub zog tsis txaus, cov txheej txheem cua sov txuas ntxiv tuaj yeem raug coj los ua kom cov khoom ua haujlwm thiab induction cua sov coil txav txheeb ze, ua ntej cua sov thiab tom qab ntawd txias.

  Tab sis nws yog qhov zoo tshaj kom sov tag nrho saum npoo ib zaug. Nyob rau hauv txoj kev no, cov khib nyiab cua sov ntawm lub workpiece core yuav siv tau los temper lub hardened nto txheej, yog li simplifying txheej txheem thiab txuag hluav taws xob. Lub luag haujlwm tseem ceeb ntawm induction cua sov thiab quenching tshuab yog los tso lub workpiece thiab nqa tawm qhov tsim nyog txav. Ib qho kev kho cua sov induction rau muab qhov nruab nrab quenching yuav tsum tau txuas nrog. CNC induction hardening tshuab cov cuab yeej tuaj yeem muab faib ua cov cuab yeej siv tshuab thiab cov cuab yeej siv tshuab tshwj xeeb, lub qub yog tsim rau cov khoom siv dav dav, thiab tom kawg yog tsim rau kev tsim khoom loj ntawm cov workpieces complex. 

  Txhawm rau kom ntseeg tau tias qhov zoo ntawm induction cua sov kho thiab txhim kho cov thermal efficiency, inductor nrog cov qauv tsim nyog yuav tsum tau tsim thiab tsim raws li cov duab thiab qhov yuav tsum tau ua ntawm workpiece. Common induction coils muaj xws li sab nrauv induction cua sov coil, sab hauv qhov induction cua sov kauj, dav hlau induction cua sov coil, thiab lwm yam.

Dab tsi yog Induction Heat Treating Application Field?

  Feem ntau, cov txheej txheem kev kho cua sov pom tau los ntawm cov cua sov induction hu ua induction cua sov kho.
  Cov ntawv thov sib txawv tuaj yeem ua haujlwm ib nrab lossis tag nrho induction quenching, induction hardening, induction annealing, induction normalizing, induction tempering, thiab induction quenching thiab tempering kho.

  Daim ntawv thov: nyob rau hauv niaj hnub tsheb tsim technology, induction cua sov kho kuj yog siv nyob rau hauv melting, brazing, dawb paug cua sov (diathermic), thermal los ua ke, hlau qhov chaw tom qab kev sib raug zoo curing, txheej ziab thiab lwm yam teb.

  • Billet, round bar, square bar induction forging: Nws yog tsuas yog siv rau induction cua sov kho ntau yam tsheb qhov chaw (xws li crankshaft, txuas pas nrig, nplooj caij nplooj ntoos hlav, xuas nrig ntaus vuam qag vaj tse, ntau lub zog, thiab lwm yam) induction forging los ntawm kev kho cua sov.
      Qhov zoo yog cov cua kub ua haujlwm zoo, kev tswj xyuas qhov kub thiab txias, qhov kub zoo sib xws ntawm qhov khoob, qhov me me ntawm cov khoom siv, txuag hluav taws xob, thiab tuaj yeem txhim kho qhov chaw ua haujlwm.
  • Aluminium-magnesium alloy semi-kub casting: Non-ferrous hlau semi-khoom sib sau tshuab yog kom sov cov hlau mus rau cov khoom sib xyaw ua kua hauv lub xeev, kev siv cov kev kub siab yuav raug molten hlau txhaj rau hauv cov kab noj hniav, los ntawm kev casting lossis siab ua molding tshuab. Induction cua sov kho tshuab yog dav siv nyob rau hauv cov txheej txheem no, uas muaj qhov zoo ntawm cov cua kub ceev ceev, lub zog txuag, thiab high efficiency, zoo muaj pes tsawg leeg thiab lub koom haum uniformity tom qab tsim qhov chaw, zoo mechanical zog, thiab cov txheej txheem cov khoom raws li cov kev cai ntawm kev tiv thaiv ib puag ncig. . Nyob rau hauv lub automotive manufacturing technology ntawm advanced tuam txhab uas muag rau aluminium alloy thiab aluminium magnesium alloy qhov chaw tsim.
  • Induction cua sov kho: Induction cua sov kho tshuab tau dav siv los txhim kho kev ua haujlwm qaug zog thiab hnav tsis kam ntawm lub tsheb qhov chaw. Yam khoom yog crankshaft, ib nrab ncej, camshaft, los ntawm lub ncej, sib txawv ceev diav rawg, sib txawv ceev ceev diav rawg ncej, qhia thaiv, rocker caj npab, rocker caj npab ncej, kauj khib, spline ncej diav rawg, tso zis ntug, ncej taub hau, pob taub hau tus pin, steering knuckle, thiab lwm yam; Hauv zos induction annealing ntawm lub tsheb qhov chaw tuaj yeem txhim kho cov khoom ntawm cov khoom carburized. Nws yog tsuas yog siv los txo cov brittleness ntawm qhov chaw thiab txhim kho lawv cov toughness. Nws yog dav siv nyob rau hauv xov induction annealing ntawm tsav iav - ib tug reducer, es tsis txhob ntawm cov tsoos lead rauv induction cua sov.
  • Induction melting qhov chaw: Nws yog tsuas yog siv rau induction smelting thiab kub preservation ntawm hlau thiab hlau cov ntaub ntawv thiab non-ferrous hlau (aluminium alloy, tooj dag, thiab lwm yam alloy tuag castings). Qhov zoo yog ceev cua kub tus nqi, siab productivity, zoo kub uniformity, tsawg dua cov cuab yeej siv, thiab zoo muaj pes tsawg leeg uniformity ntawm cov kua hlau, uas yuav txhim khu lub casting zoo.
  • Nws pib qhov chaw raug kho los ntawm induction cua sov tom qab kev sib txuas: Hauv kev siv cov thermo-rigid adhesive rau tsheb qhov chaw (hlau thiab hlau, hlau thiab roj hmab, hlau thiab iav, thiab lwm yam) tom qab sib txuas los ntawm induction cua sov kho kom cov nplaum curing. 

  Qhov zoo: tsis muaj cov pob qij txha, tsis txhob rhuav tshem cov xeb, thiab cov nplaum tuaj yeem txo kev vibration thaum ua si lub foob. Lub tshuab cua sov induction tuaj yeem paub qhov kev kho cua sov hauv zos, uas muaj cov yam ntxwv ntawm kev txuag hluav taws xob, kev ua haujlwm siab, me me deformation ntawm qhov chaw, thiab ruaj khov zoo. 

  Daim ntaub ntawv: nws yog dav siv nyob rau hauv cov tuam txhab uas muag nrog advanced tsheb manufacturing technology. Faw-Volkswagen Jetta, Balai, thiab Kaidi muaj 20 cov khoom siv kho cua sov induction no siv. Nws yog tsuas yog siv los kho lub qhov rooj, lub hau npog, thiab lub cav npog tom qab kev sib txuas, thiab txuas nrog cov kab ntau lawm. Tag nrho cov khoom siv saum toj no yog cov cuab yeej siv txawv teb chaws, thiab kev tshawb fawb ntawm cov cuab yeej no tsis tau ua nyob rau hauv Suav teb.

  • High zaus welded raj
  • Induction braze vuam: Nws yog tsuas yog siv rau induction brazing vuam ntau yam pib qhov chaw (xws li brazing ntawm hlau thiab hlau cov ntaub ntawv, hlau thiab hlau cov ntaub ntawv, tooj liab thiab tooj liab cov ntaub ntawv).

Lwm yam kev paub

Tshooj ntawm cov khoom sib txawv tom qab induction hardening (24)

Induction Hardening Case-Deepth Analysis & Inspection

Hla-section Diam duab album ntawm induction hardening tshwm sim ntawm steel qhov chaw Tshawb nrhiav yuav ua li cas KETCHAN induction cua sov cov cav tov xa cov precise induction hardening thiab verifiable hardness case qhov tob ntawm steel Cheebtsam. Tshooj ntawm

hardening ntawm pipeline puab nto (3)

Induction Hardening ntawm Pipeline

Induction hardening ntawm cov yeeb nkab yog txheej txheem kev kho cua sov tshwj xeeb uas ntxiv dag zog rau sab nrauv ntawm cov yeeb nkab, txhim kho cov yeeb nkab hnav tsis kam thiab kav ntev thaum tuav lub zog, ntau dua.

Electromagnetic induction cua sov rau pwm (2)

Electromagnetic induction cua sov rau pwm

  Induction cua sov ntawm pwm yog cov txheej txheem dav siv hauv cov yas txhaj tshuaj molding thiab hlau sib sau. Nws koom nrog siv electromagnetic teb los tsim kom muaj cua sov ncaj qha rau hauv pwm nto,

Thermal disassembly ntawm iav thiab ncej

Thermal tshem tawm thiab txhim kho cov iav thiab ncej

  Kev siv hluav taws xob hluav taws xob los ua kom sov yog qhov zoo tagnrho rau kev sib sau ua ke lossis sib cais cov khoom sib dhos xws li cov iav thiab cov ncej. Nws tso cai rau kev ua kom sov raug, tsom mus rau qhov chaw, uas txo qhov kev puas tsuaj rau thaj chaw ib puag ncig.

Lub Cub Hluav Taws Xob Hluav Taws Xob Rau Gypsum Hmoov Calcination1

Induction Cua Sov rau Gypsum Hmoov Calcination

Kev siv hluav taws xob induction cua sov txhais dua li cas gypsum raug calcined - xa cov kev tswj cua sov kom meej ntawm qib molecular, tshem tawm cov khoom siv combustion, thiab ua kom muaj kev tsim khoom tas mus li uas cov kilns rotary ib txwm muaj thiab cov roj-fired.

Mobile induction rhaub rau vuam seam kho cov nkoj thiab steel qauv (1)

Kho Steel Welds los ntawm induction cua sov

Kev cua sov induction muaj txiaj ntsig zoo rau kev kho cov hlau welds, tshwj xeeb tshaj yog hauv kev daws teeb meem vuam distortions thiab cov kev ntxhov siab seem. Nov yog nws ua haujlwm li cas: Preheating: Thaj chaw nyob ib puag ncig qhov vuam yog preheated siv

Txhim kho thiab tshem tawm cov motors thiab rotors los ntawm induction cua sov

Txhim kho thiab tshem tawm cov motors thiab rotors

Induction cua sov yog ib txoj kev zoo heev rau ob qho tib si installation thiab tshem tawm cov motors thiab rotors. Installation Preheating: Lub cev muaj zog lossis rotor yog preheated siv lub rhaub induction, ua rau

Crankshaft Hardening Tshuab

Crankshaft Hardening

Induction hardening muaj ntau qhov zoo thaum siv rau crankshafts hauv kev lag luam tsheb. Cov txiaj ntsig: Hnav Resistance: Induction hardening ho nce qhov hnav tsis kam ntawm crankshaft nto. Qhov no yog qhov tseem ceeb

Induction soldering ntawm hlau hlua terminals

Kev siv ntawm induction soldering

Induction soldering yog txheej txheem uas muaj ntau yam kev siv thoob plaws ntau yam kev lag luam vim nws muaj peev xwm muab cov cua kub ceev, zoo ib yam, thiab meej. Nov yog qee qhov

Daim ntawv thov ntawm Thermal roj hluav taws xob cua sov rauv (3)

Thermal Roj Hluav Taws Xob Hluav Taws Xob Hluav Taws Xob

Thermal roj electromagnetic cua sov rauv, tseem hu ua organic heat carrier furnace, integrates kev nyab xeeb, efficiency, thiab advanced technology kom tau raws li cov kev xav tau ntawm niaj hnub industrial txheej txheem. Sawv cev rau kev lag luam kev lag luam

Induction hardening ntawm lub puab phab ntsa ntawm lub tes tsho bearing

Induction Cua sov hauv Bearing Manufacturing

Induction cua sov yog txheej txheem uas siv electromagnetic induction rau cua sov bearings, tsis muaj kev sib cuag ncaj qha. Induction cua sov muaj ntau yam zoo dua li cov qauv siv, xws li cua sov ceev, tswj qhov kub thiab txias,

Gear hardening txheej txheem

Gear Hardening txheej txheem

Gear hardening yog txheej txheem uas txhim kho qhov hnav tsis kam thiab qaug zog lub zog ntawm cov iav los ntawm kev tsim cov txheej txheem tawv tawv ntawm cov hniav iav. Muaj qhov sib txawv

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